PCB ASSEMBLY VIRTUAL PRODUCTION LINE

PCB Stacker/Un-Stacker

Allows hands free operation of the SMD line and limits the handling and damage of the Bare and loaded PCBs.

Make:Simplimatic Engineering
Model:Model 8080
Specs:50 Piece Magazine Rack with Bare or Load PCBs

Solder Paste Application

Allows hand free solder paste application with controlled speed and pressure of squeegee head. Controlled separation speed allows fine pitch apertures to release well. Large size allows 18" x 24" boards to be printed.

Make:Speedline
Model:Accuflex Screen Printer
Specs:29" x 29" Stencils, 20" x 20" Adapter
11 Second Cycle Time
6 Sigma accuracy and repeatability
Programmable Squeegee pressure and Speeds
Autoamtic Vision alignment
Controlled separation speed and contact heights

Solder Paste Inspection

Allows 100% Inspection of Solder Paste Application, Measure Pad Offset, X, Y, Height (Volume), Area. Most studies have shown that 90% of defects are caused by errors in solder paste application, 100% inspection prevents those errors. 100% traceability allows for solder paste application to be reviewed in determine if solder paste application was the cause of any product failure.

Make:Koh Young
Model:KY3030-VAL
Specs:18"x20" PCB Inspection area
100% 3D Paste inspections @ Line Rate
5μm height measurement
<7% GR&R

SMD Placement

Allows the most flexibility in NPI and Production speeds, 100% traceability in component placement, Intelligent feeder prevent setup errors and allow traceability, Visual alignment prevent any component damage.

Make:Assembleon
Model:MG-1
Specs:24k CPH(Component per Hour)
8 Placement Heads
18" x 18" Board Placement Area
Component Range 0201-1.75" Square
Intelligent Feeders (Ease of Setup, 100% Traceability)
100% Traceability down to Reference Designator
Vision Alignment of components

SMD Placement with Matrix Tray Feeder

Allows the most flexibility in NPI and Production speeds, 100% traceability in component placement, Intelligent feeder prevent setup errors and allow traceability, Visual alignment prevent any component damage. Multi Trays feeder allow multi part numbers in trays to be run on one setup.

Make:Assembleon
Model:MG-1
Specs:24k CPH(Component per Hour)
8 Placement Heads
18" x 18" Board Placement Area
Component Range 0201-1.75" Square
Intelligent Feeders (Ease of Setup, 100% Traceability)
100% Traceability down to Reference Designator
Vision Alignment of components

Reflow Oven

Allows for good temperature control using the 7 zone, Air or Nitrogen can be used as required, Rails and Mesh conveyor allows different product to be run on the oven.

Make:Speedline
Model:Omni Flow 7
Specs:24” Rails and Mesh Conveyor
Forced Air or Nitrogen
7 Zones

PCB STacker/Un-Stacker

Allows hands free operation of the SMD line and limits the handling and damage of the Bare and loaded PCBs.

Make:Simplimatic Engineering
Model:Model 8080
Specs:50 Piece Magazine Rack with Bare or Load PCBs